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JEPITOZhenhao Auto Parts

Technical guides

Steering, pump, compressor and air suspension fault finder

Separate the assist system from the component itself before replacing anything. Most rack noises follow wear or water ingress; most sagging cars follow a slow air leak.

Steering rack

SymptomLikely causeQuick checkAction
Clunk or knock when turningWorn rack bushings, inner tie rods, water in the bootsRock the wheel with the car on the ground and watch the tie rodsReplace tie rods first if loose; replace the rack if there is play or a leak
Play or vague steeringWorn rack or inner tie rodsSmall movement of the wheel before the wheels reactReplace the rack
Oil near the front wheelsSeal wear, leak at the bootsClean the area, steer lock to lock, look for fresh fluidPersistent leak: replace the rack
Heavy steeringLow fluid, slipping belt, weak pump, internal leakCheck fluid and belt, then pressure-testRepair pump or lines first, then reassess the rack
EPS warning light, heavy steeringMotor, sensor or low voltageRead fault codes and test battery voltageFollow the codes; usually a rack replacement

A pressure test separates the two: full pressure in one direction only points to the rack, low pressure in both directions points to the pump.

Power steering pump

SymptomLikely causeQuick checkAction
Constant whine or groanBearing or vane wear, low fluid, air in the systemListen at idle; check level and whether the fluid foamsReplace the pump and flush the circuit
Belt noisePulley run-out or worn beltWatch the pulley for run-outReplace pump or pulley
Metal debris or black fluidInternal wearDraw a sample from the reservoirReplace pump and flush the circuit

A whine on its own more often points to the pump or the fluid than to the rack.

A/C compressor

SymptomLikely causeQuick checkAction
Clutch does not engageBurnt coil, fuse or relayMeasure coil resistance and supply voltageReplace coil or compressor
Poor cooling, slow refrigerant lossShaft seal leakUV dye or pressure checkReplace compressor and receiver-drier
Noise from the compressorInternal wear, low chargeListen and check pressuresReplace compressor

When a compressor is replaced, the system must be evacuated, refilled with the specified oil and fitted with a new receiver-drier, otherwise the new unit can fail again.

Air suspension

SymptomLikely causeQuick checkAction
Sags overnight, rises after startAir spring or line leakIf it levels after starting, the leak is in the spring or line; soapy water testReplace air spring or strut
Will not rise, pump silentCompressor, relay or fuseCheck supply at the compressorRepair circuit or replace pump
Pump runs frequentlyLeak making the pump overworkListen after locking the carFix the leak first, then assess pump and relay
One corner lowAir spring or height sensor on that sideCompare the four cornersReplace that spring or sensor

A pump that runs too often overheats and can damage the lines. When replacing a compressor, replace the relay as well.

When replacement is the right call

  • Rack play with tie rods already ruled out.
  • Water ingress or metal debris inside the rack.
  • Cracked or bulging air spring bellows.
  • Electronic failure where the part costs close to a complete unit.

Send us your chassis number or original part number and we will confirm the reference.

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Availability, packing and price are confirmed on quotation. Other references for this model may exist — ask for the full list.

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