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Technical guides

Steering rack leaks: reseal or replace the assembly

A leak is a symptom, not a diagnosis. Find the source first, then decide whether a seal kit is viable; stop-leak additives and seal-only repairs often come back.

Find the leak first

LocationWhat you seeUsual cause
Input shaft / column jointOil trace on the upper rack or bulkheadAged shaft seal
Rack end, inside the bootBulging boot with oil insideFailed internal seal
Pipe jointWet joint, dropsAged O-ring or washer
HousingCrack or seep on the castingImpact, corrosion
Reservoir and hosesSeep at reservoir or hose jointAgeing, loose clamp

Clean the area first, then drive a short distance or turn the wheel and watch; old oil traces mislead.

When a seal repair is reasonable

  • Input shaft seal weeping only, with no play, water or noise: a seal repair can be considered.
  • Rack end seal leaking and oil in the boot: usually a replacement assembly.
  • Play, noise or water damage: replace the assembly.
  • Cracked or distorted housing: replace the assembly.

Why stop-leak additives are not recommended

Most manufacturers advise against them: they can swell seals and block passages, hiding the leak while making the long-term problem worse.

After the repair

  • Fill with the specified fluid and bleed.
  • Align the wheels if the rack or tie rods were disturbed.
  • Check boots, clamps and pipe routing.
  • Recheck for leaks after a few hundred kilometres.

Before ordering

  • Original part number, not just the model.
  • LHD or RHD.
  • Hydraulic or EPS.
  • Variable-ratio or other steering options.
  • Pipe connection positions and count.

Common mistakes

  • Judging the leak without cleaning.
  • Mistaking a pump or hose leak for a rack leak.
  • Replacing a split boot without checking the seal inside.
  • Refitting without bleeding and alignment.

Send us your chassis number or original part number and we will confirm the reference.

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Availability, packing and price are confirmed on quotation. Other references for this model may exist — ask for the full list.

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